Fully Automatic Pet Stretch Blow Moulding Machine is useful in manufacturing pet bottles & jars, which are being used for Mineral Water, Edible Oil, Pesticides, Pharmaceuticals, Carbonated Soft Drinks, Liquor, Cosmetics and Confectioneries.
Unique Bottle Auto Clipper for online filling system and also useful as bottle ejector.
Production Capacity 1600 to 1800 bottles / hour up to 30mm neck size.
Equipped with Fully electrical automatic preform loader & 160 character LCD display programmed with two high speed Intel 8051 MICROCONTROLLER for easy operation.

Specification Unit S2PI / B2 / FA2C
Product Capacity ML 30 to 2000
Neck Dia MM 25 to 30
Max. Product Dia MM 100
Max. Product Height MM 340
Production Capacity Bottle/Hr 1600 to 1800
Max. Blow Height MM 340
Cavity NO 2
Operating Pressure KG 8 to 9
Blowing Pressure KG 0 to 35
Heater Power KW 24
Clamping Stroke MM 200
Clamping Force TON 20
Max.Mould Thickness MM 200
Min.Mould Thickness MM 150
Cavity Centre Distance MM 130

S2PI/B1/AE produces 1200-1300bph and offers range of Bottles from 30ml to 1000ml. It offers variety shapes of Bottle which are widely used in packing of several products such as Drinking Water, Shampoo, Aromatic Oil, Creams, Cosmetic, Soda and other Hygiene Products. We can also have range of liquid products such as Honey, Edible Oil, etc. Machine is equipped with latest techniques and designed according to modern demand to enhance its quality and durability.
 

 Specification Unit S2PI / B1 / AE
 Product Capacity ML 30 to 1000
 Neck Dia MM 25 to 30
 Max. Product Dia MM 80
 Max. Product Height MM 300
 Production Capacity Bottle/Hr. 1200
 Max. Blow Height MM 300
 Cavity No 2
 Operating Pressure KG 8 to 9
 Blowing Pressure KG 25 to 32
 Heater Power KW 12
 Running Power Consumption KW 7 to 8
 Clamping Stroke MM 150
 Mould Platten Size MM 375X310X30
 Dist. Between  Tie Bar  MM 250
 Cavity Centre Distance MM 100
 Clamping Force TON 8
 Max.Mould  Thickness MM 150
 Min.Mould  Thickness MM 140
 Air Requirement CFM 37 to 42

Application
Reverse Osmosis is water purifying technique that uses a semi permeable membrane to remove large particles from drinking water. This removes contaminants from water as water is pushed under pressure through the membrane. RO is the most cost effective demineralisation technology.
 
Why Shree Samarth Reverse Osmosis plant?

Shree Samarth RO plant is designed special on the basis of the water available at the plant area to provide the best functioning plant.
Our intelligent RO plant includes GSM modem technology that provides all working parameters and error information to remote location. (eg: on a mobile device).
Built in CIP system that automatically cleans the system to maintain the optimum quality of the purified water every time we purify water.
It maintain the health and hygiene of the membrane and improves its life for longer duration.
Increased membrane life reduced the cost of replacement and minimises the expense and maintenance cost.
We also provide TWO PASS Reverse Osmosis for medical and pharmaceutical company.

 
RO Application
We provide RO plant for house hold, Mineral water plant, Medical and pharmaceutical and beverage companiescustomised as per the client requirements.

Demineralization is the process of removing mineral salts from water by using the ion exchange process. It almost free water from any dissolved minerals that is purified where RAW water is passed via two polystyrene bead filled beds. Here the impurity ions present in the water is replaced by ions replaced by an ion exchanged resin. 

At Blue Swan we manufacture a wide range of two bed or mix bed Demineralisation plant for industrial process water that is customised as per client requirement. These plans are available in different sizes and material and can be manually operated, semi-automatic or fully-automatic. A complete revamping of the existing plant can also be done.
 
Use of Demineralization Plant
A demineralised plant purifies water and is used for Industrial high pressure boiler feed, Mineral water plant, computer chip manufacture use it for wash water, pharmaceutical process water, micro-electronics and other companies where purified water is a required.

Water Softening Benifits

Reduces hardness of water.
No soap scum or Mineral deposit on skin.
Soap & shampoo lather better with Hair & skin feel soft & clean.
Soften water cleans dishes and utensils easily.
Clothes are softer, cleaner, brighter and last longer.
No mineral or scale deposit build up on bathroom fittings, appliances and other distributed water lines.

Water Softener:
Water Softer is used to reduce the hardness of water. Our Softener has following features:

Sleek & compact design, space saving footprint.
Direct access to electronic function of the valve.
Blow moulded cabinet with injection mould cover & salt lid.
Large salt opening with easy detached snap-fit lid.
Moulded feature hold mineral tank in place.

Iron remover plant uses different media to remove Iron & magnesium concentrate, Oxygen level, Cot content & hardness of water. It uses all natural process to soften the hard water while removing the manganese & hydrogen sulphide odours and also raises the PH level. Iron remover plant preparation requires to know the kind of water it is going to purify along with other water chemistry. Therefore very iron remover is different from the other. It is designed specially for a particular requirement.

QuickFill Water /Juices / Soft Drinks & other viscous materials rinsing, filling and capping machine is a fully automated water/ juice/ soft drinks filling machine that is to fill drinks. This machine is a rotary mono block where it rinses the bottle either with water or air pressure and fills the same with RO water and cap immediately. The entire process is untouched by human and keeps the production process germs free.
 

Production Capacity 5500-6000 B/H(500ml)
Production Type 200ml, 500ml, 1ltr, 2ltr
Machine Power varible as per equipments
Machine Weight 2000kg approx.

Rinsing:
Bottles passed through guided conveyor and are washed from the inside while drained upside down. It is fitted with sensor and only works when the guide actually holds the bottle. The number of rinsing section varies depending on the size of the machine.

Filling:
The filling operation is carried out with CO2 pressure for CSD and without Co2 for water/juice filling section . It has automated flush technique before it fills the bottle. Filling machine comes with automated CIP feature and can fill at a very high speed. This machine is prepared as per customer requirement.

Capping:
This section take on Screw cap and can be modified to fit different types of cap and sizes. It also has a facility for UV sterilisation of cap. It is made in conjunction with the complete machine set.

QuickFill CAN rinsing, filling and seeming machine is a fully automated Can drink filling machine that can fill aluminum can and PET cans. It can fill soft drinks, juices and soda. This machine is a rotary mono block where it rinses the can either with water or air pressure and fills the same with soft drinks/juices/soda . The entire process is untouched by human. This ensures optimum quality product being produced each time.
 

Production Capacity 1000-6000 can/hr
Production Type 200ml - 750ml
Machine Power variable as per equipments
Machine Weight 2000kg approx.

QuickFill filling machines both for beverage and water have following specification

Stainless Steel parts 316 quality with life long durability.
Cap vibrator elevator for auto cap feeding & UV sterilization of caps.
Bottle inspection with no fill if bottle is missing while beverage is being filled.
Air sealed filling valve to prevent cross contamination of water or beverages.
Online digital display counter for finished product.
Machine Design is convenient for operation and plant maintenance.
Safety door with acrylic see through doors.
Shrink Tunnel Provision.

QUICK-BOPP label Applicator
Our Automatic BOPP Labelling Machine comprises of hot melt glue labelling system from ROBATEC (Switzerland) and is the most economical labelling system. Its automatic operations can be adjusted to label bottles of different size with varied production speeds. We use superior grade 316 stainless steel that ensures the robust build up quality. Machine is suitable to label products likes bottles, jars, tin and other similar products in circular form. Blue Swan provides a wide range of BOPP label applicator having a speed range of 30 BPM - 600 BPM.

QUICK-SLEEVE Sleeve applicator with steam tunnel & conveyor
The Automatic Quick Sleeve Label Applicator system is the most widely accepted label applicator for its Speed and efficiency. It takes a sleeve design label and shrink it to fit the shape of the PET bottle. The shrinkage is done by a Steam tunnel located adjacent to the sleeve applicator. Machine has a rotary cutter to cut sleeve with safety acrylic cover that is suitable to label products like bottle, jars ,tin of different shape and sizes. It has a production capacity of 30BPM - 600BPM.

QUICK-STICK Sticker labeler
Sticker label applicator are dry applicator that can be used to apply sticker label on all kinds of bottles like shampoo bottles, packaged drinking water bottles, oil can, small cosmetic bottles, wine bottles, food & juice bottles and numerous other application. It can be used for one side or dual side label application in a single machine with speed and accuracy.

Label used in this applicator are self-adhesive. We provide label applicator for bottle speed of 30BPM-600BPM. These speed differs for application to different bottle sizes.

Production Capacity: 3 pack -12 pack /mnt
 
Shrink Packaging machine are very cost effective lot packaging system. It is preferred to Box packaging as it saves space and are weather proof. It has shrink tunnels that uses heated air system. Shrinkable films like PE, POF or PVC applied by L-bar sealers and sleeve wrappers. It is very effective space saving and high productivity packaging machine. 

It is used to shrink pack food in tin, pet boxes, packaged drinking water, beverages, house appliances, computer industries, etc.
 
QUICK-SHRINK-QS100
We provide Shrink machines to pack at varied speed depending on the product that is required to be packed. Our product are customised build for the product that is to be lot packed and as required by customers. 

Shrink packaging machines have tailored made distributed channels to make lot as per the number of items required on the lot. These are designed on the basis of speed of filling and labelling machines.
 
Specification

Control : PLC / HMI
Tunnel Feed Conveyor : app. 4-11 m/min
Packaging Type : Full packaging
Packing Material : PE/POF/PVC film with
Sealing Power Consumption : reserve pore.
Power Supply : 380V
Air Supply : 6-8kgf/cm2
Shrinking tunnel : 4000mm App.
Heating Power Consumption : 25Kw max.
Cooling Fans : 1 Group
Product Transport Conveyor : app. 6m/min
Temperature : 100'C-220'C

 
Shrink Packaging Process Diagram

Here products are grouped together & are wrapped with PVC film that passes through the heat tunnel. PVC film then shrink and take the shape of the product without damaging the product and keeps its intact & protects its from scratches & other damages. The main advantage of shrink packaging is easy transportation with less storage space and easy dispose of the material after use.

A Wide Range of Turnkey solutions as per customer Requirements and need
 
Ever thought of starting a Beverage / Packaged drinking water plant as a Turnkey business?
Shree Samarth provides you with all the required solutions for your Beverage bottling business from small to large scale fully automated production and packaging plant. It includes complete RO water purification with beverage preparationand mixing with automated pet blowing, filling, capping, labelling and shrink packaging the products. These process can be fully Automatic or Semi-automatic production Lines depending on the kind of budge you intend to put. However the beverage production line is entirely untouched by human while production.
We provide the best and wide range of indigenously developed equipment's & imported parts, to provide an innovative beverage & food processing solution
 
Why Beverage Turnkey project in India?

Non-alcoholic Beverage market in Indian is $5 billion & is expected to grow by 16-18% in next 3 years.
Only 25% of the Beverage market is organised the rest 75% is still unorganised.
Health beverage market is $300 million & is fastest growing.
Soft Drink (carbonated beverage) market is $ 1 billion a year.
Packaged drinking water is $65 million crates a year.
Abundant supply of raw material and ready availability & affordability of skilled labour.
Non-alcoholic Beverage contributes over 1% to India's GDP.

 
What We Offer?

Complete Turnkey project from intake to final consumption.
Latest computer aided design tool & process flow implementation.
Customised design as per client budget & plant area.
Full training of plant operation & simple maintenance.
Complete maintenance contract with support & supervision.
Technical & operations manual
Branding: Logo, product branding, website & promotion design.
Product Marketing strategy / selling & advertisement.